Sentry Regent Press
High Solids (70 pli) 3-Belt Press
The Sentry Regent 15 Roll High Solids Press is an enlarged version of the standard 8 roll Sentry Press but with 15 rolls for increased cake solids. The 7 additional rollers provide maximum retention time allowing for additional shearing and pressure.
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Product Data
Description
Charter Machine’s Model Sentry Regent Press has been engineered for paramount functionality to handle the highest flow rates at thin feed concentrations, providing maximum cake dryness. The Sentry Regent Press combines its user-friendly features, high quality construction, in-house staff and support to contribute to lowering overall cost of operation.
Charter’s three belt technology allows independent speed control of the gravity section and pressure section. Thus, overcoming the difficulties in selecting through-put capacity or discharge cake solid concentration that standard two belt technology faces. The low-profile gravity zone, tubular or channel steel frame, open or enclosed frame design, and pneumatic or hydraulic operation all provide easier viewing, operation, and maintenance.
The Sentry Regent 15 Roll High Solids Press is an enlarged version of the standard 8 roll Sentry Press but with 15 rolls for increased cake solids. The 7 additional rollers provide maximum retention time allowing for additional shearing and pressure. Depending on the solids processed, this could increase cake solids by 2 to 5 percent.
All Sentry Regent Press models include the same user-friendly features found in our Sentry Press, such as center pivot, adjustable wedge zone, filtrate recycling option, high discharge and our patented pneumatically operated doctor blade and plow lift designs. The Sentry Regent models are equipped with 1-piece solid pillow block bearing housings, self-aligning double row spherical bearings, with a quadruple lip seal. The bearing housings are machined in-house for total quality control and coated with a 2-part epoxy base primer with 4 mil thickness and 2 finish coats of 2-part epoxy at 4 mil per coat dry film thickness.
Forget the maze of platforms and catwalks. The Sentry Regent Press boasts a revolutionary vertical design that eliminates the need for these costly add-ons. Its gravity deck sits conveniently at eye level, granting easy access for adjustments and visual monitoring. The elevated discharge allows for direct loading of cake, potentially bypassing conveyors altogether and simplifying your process. This translates to reduced complexity, lower energy consumption, and a lighter burden on your wallet.
Vertically aligned pressure rollers assure maximum cake dryness to minimize hauling and land fill fees. The Charter Machine patented stainless steel drip pan design, positioned under each roller prevents re-wetting of the cake, keeping moisture content to a minimum.
Sentry Regent Press units are also available in short deck versions where space is a premium.
Over the years, Sentry Regent Press has evolved in direct response to operator suggestions that have made it a better and easier to operate dewatering system. Its innovative design is leaps and bounds ahead of the industry, resulting in high cake solids, improved capture rate and excellent throughput.
Models
MODEL | # ROLLS | DECK STYLE | OAL | PLI | BELT WIDTH |
---|---|---|---|---|---|
3BTP12.593.12S | 12 | LONG | 26'-7 ⅝” | 50 | 1.2 M |
3BTP12.593.12SH | 12 | LONG | 26'-7 ⅝” | 70 | 1.2 M |
3BTP12.592S | 15 | SHORT | 50 | 1.2 M | |
3BTP12.593S | 15 | LONG | 26'-7 ⅝” | 50 | 1.2 M |
3BTP17.593.12S | 12 | LONG | 26'-7 ⅝” | 50 | 1.7 M |
3BTP17.593.12SH | 12 | LONG | 26'-7 ⅝” | 70 | 1.7 M |
3BTP17.592S | 15 | SHORT | 50 | 1.7 M | |
3BTP17.593S | 15 | LONG | 26'-7 ⅝” | 50 | 1.7 M |
3BTP22.593.12S | 12 | LONG | 28'-4 ⅜" | 50 | 2.2 M |
3BTP22.593.12SH | 12 | LONG | 28'-4 ⅜" | 70 | 2.2 M |
3BTP22.592S | 15 | SHORT | 50 | 2.2 M | |
3BTP22.592SH | 15 | SHORT | 70 | 2.2 M | |
3BTP22.593S | 15 | LONG | 28'-4 ⅜" | 50 | 2.2 M |
3BTP22.593SH | 15 | LONG | 28'-4 ⅜" | 70 | 2.2 M |
3BTP22.594S | 15 | EXTRA LONG | 30'-4 ⅜” | 50 | 2.2 M |
3BTP22.594SHXL | 15 | EXTRA LONG | 30'-4 ⅜” | 70 | 2.2 M |
3BTP32.593.12S | 12 | LONG | 28'-4 ⅜" | 50 | 3.2 M |
3BTP32.593.12SH | 12 | LONG | 28'-4 ⅜" | 70 | 3.2 M |
Features
All Sentry Regent Press models include the same user-friendly features found in our Sentry Press, but with increased cake solids.
1. Feed Box - available in standard or upflow flocculation tank style.
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2. Independent Gravity Zone - fully automated independent Gravity Zone containing individually adjustable UHMW polyethylene plows free floating but properly weighted to always maintain contact with the belt. More rows and more plows increase belt exposure to allow filtrate to escape. Gravity zone portion of combined 3 belt unit can be lengthened or shortened to accommodate facility footprint or to suit process needs.
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3. Plow Grid Assembly - Pneumatic / hydraulic actuator lifts or lowers the entire plow grid assembly for easier cleaning, eliminating manually lifting each row of plows. Each plow assembly can be easily lifted out with your hand and replaced within 1 second.
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4. Rigid Tensioning Assembly - Pneumatic / Hydraulically controlled rigid tensioning assembly adjusts and maintains belt tension with parallel movement for extended belt life.
5. Belt Wash Station - Stainless steel belt wash station, internal brush system with hand-wheel operated flush design.
6. Adjustable Wedge Zone - Sentry Regent Press employs an adjustable wedge zone capable of providing positive pressure on both belts.
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7. Vertical Pressure Zone - with vertically arranged rollers provide more efficient dewatering and allows more square footage to be provided in the wedge zone.
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8. Maximum Efficiency Perforated Roll - Charter’s Tubular design primary dewatering roller has an astonishing 89% open surface area, more than any other manufacturer in the industry. By its revolutionary design no clogging can ever occur allowing for the Maximum amount of water to escape.
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9. Elevated Discharge - The Sentry Regent Press features an elevated discharge that’s more than 6 feet from the base of the press frame making it easier to design, install and maintain conveyor.
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10. Tubular or Channel Frame Construction - the standard is hot-dipped galvanized to a minimum of 5 mil thickness. Tubular Frame or Channel Frame Construction is available in Carbon Steel, 304 or 316 stainless steel.
11. One Piece Bearing Housing - The Sentry Regent Press utilizes a one-piece pillow block housing with a gasketed and bolted end plate. All bearing housings are coated with a standard 20 mil thickness of Rilsan Nylon utilizing the electro static fusion bonding process. No place for rust to start.
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12. Individual Drain Pans - The Vertical Arrangement allows every drop of water removed by the belts to cascade through a series of stainless-steel drip pans positioned under each roller, which eliminates the rewetting of any sludge cake between the belts.
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13. Center Pivot Tracking - Charter is the only manufacturer in the industry to use center pivot steering. This means that when the belt is moving out of alignment, the controlling cylinder moves the roller to track the belt back. All other manufacturers use an end pivot which stretches out the belts since a movement of 4” would all be on one side as compared to center pivot that means each side of the belt only moves 2”.
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14. Automated Discharge Doctor Blade Retraction - Doctor blades are pneumatically / hydraulically actuated for easier operation and cleaning. Another great automation with just a flip of a switch, the cylinders push the doctor blades off the belts for easy cleaning and changing. Flip the switch again and the blades retract.
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Benefits
Simplified Operation
- The gravity deck is positioned at eye level for effortless adjustments and seamless operation.
Reduced Costs
- The entire dewatering process may be observed from ground level, reducing plant design and construction costs. No platforms, catwalks, or complex conveyors needed.
- The Sentry Press easy maintenance, “hands-off” design reduces manpower hours and therefore overall operations costs.
- Maximum cake dryness achieved from our Sentry Presses results in hauling and land fill fee savings.
Maximum Performance
- 15 rolls provide more retention time, allowing for additional shearing and pressure. Depending on the solids processed, this could increase cake solids by 2 to 5 percent.
- Charter's three belt technology allows independent speed control regarding the gravity deck area versus the sheer/pressure zone. Thus, maximizing the units de-watering capability for the driest cake possible.
Enhanced Efficiency, Effortless Automation
- Doctor blades and plows are pneumatically actuated for easier operation and cleaning.
- Center pivot tracking rolls eliminate one-sided belt stretch and deliver quicker response to belt misalignment.
- Rigid tensioning assembly adjusts belt tensions with parallel movement.
- Optional filtrate recycling eliminates the need to use plant water to clean filter belts.
Improved Safety
- Easy access to Sentry Regent Press at ground level minimizes fall risks.
- Corrosion can weaken structures and compromise safety. Using our non-corrosive equipment minimizes this risk of those operating in any around the vicinity. Charter strives to meet the needs of their clients whether it is the typical hot-dipped galvanized frame with stainless steel components or complete stainless-steel, 304, 316 S.S, models.
Design Flexibility
- Tubular or channel steel frame construction
- Open or enclosed frame design
- Pneumatic or hydraulic operation
- Feed box available in up-flow flocculation tank style
- Short and long gravity deck options available to accommodate facility footprint or to suit process needs.
- Hot-dipped galvanized, Carbon Steel, 304 or 316 stainless steel non-corrosive materials available
Multiple Sizes
- Sentry Regent Press is sized to fit your needs. It’s available with a 1.2, 1.7 or 2.2-meter belt sludge dewatering equipment. Say goodbye to one-size-fits-all at Charter. We tailor our designs to fit your project like a glove.
Mix and Match, Plug and Play
- CMC offers skid mounted systems that can be customized to meet any facility's needs. Our sump/skid systems can include the belt filter press only or be a complete "plug and play" system combining any combination of sludge feed pump, compressor, booster pump, in-line mixer, polymer system, conveyors, and control panel. See our Skid-Mounted Systems page to discover the perfect combination of size and flexibility.
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